The situation of forklift engine

The proportions of the truck power plant is roughly: internal combustion accounted for 93.86% of all rough terrain forklift for sale, battery forklift accounts 6.14%; in all internal combustion forklifts, trucks accounted for 62.4% of diesel, gasoline trucks accounted for 37.6%. By truck from the weight division, 2-4t accounted for 75.9% of all internal combustion forklifts; sky weight 2-4t class diesel internal combustion forklift trucks accounted for 60 percent, from the weight of more than 5t internal combustion forklifts, forklift gasoline only 16%, and there is a decreasing trend. In all gasoline forklift, lifting weight 2-4t accounted for 80.8%, 5-6t 7.9%, the rest is 1.75t or less; in all diesel forklift, the starting weight of 2-4t accounted for 72.9%, from the weight of 5-6t 22.2%, respectively, and accounted for over 95 percent of all diesel truck. Gasoline powered forklifts generally bore less than 92mm, diesel battery powered forklift is used less than 105mm bore multi-cylinder engines.
A truck engine status quo
     The main power plant is diesel fork existing gasoline. A handful of manufacturers with liquefied engines. There are 475,480,492,495 supporting domestic gasoline and for CA10 other models; Diesel has 285,290,485,490,495,498,4100,4105,698,6102,6110,6130 other models. In addition to the above models belong to minority engineering machinery engines, the rest are mostly car-to-use, general-purpose, or its similar product variants.
     The main technical parameters of the engine supporting domestic forklift used in Table 1. Due to the supporting parts, materials,, technological level and other restrictions, noise, smoke, emissions, reliability, service life, compared with similar foreign products, there are still some gaps. Forklift trucks for export and domestic airports, ports, such as the use of more foreign imported engine package. There are Japanese Nissan A15, H20, H25 and other models gasoline, Isuzu's FLB1, C240,6BD1 diesel models such as South Korea's Daewoo diesel engine DC24, Japan Ma Shida's XA, HA, such as diesel, UK Perkins engine the company's 1004 model, the Italian company Iveco and Japan's Mitsubishi Corporation 8061Si35 6D16,6D22C, 6D22TC other models.

Forklift alarm user problems

1. heat and cold (cold) weather would affect the truck alarm? Alarm is useless?
A: Our forklift alarm uses advanced electronic components and durable as a core component of early warning systems. Can be used in harsh environments, the alarm function does not change. (Can be used in a range of -40 ℃ ~ 80 ℃)
2. Our factory electric forklift trucks sometimes to work outside the factory rugged topography and muddy everywhere, whether the alarm influential? When the truck is running in the factory area, when the dust is also its impact?
A: For truck alarm (magnetic induction class), the more mud, dust, uneven pavement not have any impact. The reason: data collection terminal, thanks cylinders as a pulse source model, but also have the ability to penetrate the magnetic field lines. Therefore; Hall sensor signal can be detected on the capture side pulse to change the magnetic field lines generated, and the pulse is fed to the central controller model, the central controller receives a pulse signal (different time and a different frequency of pulse type ) high-speed processing by pre-programmed to output an alarm signal reaches the alarm purposes.
But for electrical forklift alarm (photoelectric sensor type), if the trucks have a negative impact of long-term exercise in harsh environments, mud and dust will photoelectric sensors. Such sensors difficult to demonstrate the use of early warning failure, but as time goes on, mud and dust off photoelectric receiving device, so that the alarm malfunction. We strongly recommend the use of this type of alarm is: indoor, clean dust-free warehouse and workshop.
3. Forklift alarm alarm sounds and lights just remind forklift drivers, then how to determine the driver of the car alarm is still speeding exercise, whether records to be found? If a security incident, the responsibility to clear?
A: Our alarm system is to alert forklift truck driver on sound and photoelectric should slow down immediately after speeding to avoid accidents. The current alarm system does not have a memory function, we are developing an alarm system with memory.
     Alarm system does not have a mandatory role in speeding. Such as: cut off the forklift and other circuit and throttle. The purpose of the alarm system installed Lpg Forklift Trucks truck driver is to be avoided because of accidents caused by speeding.
     Meanwhile, the company is not liable for the following reasons brought:
(1) due to their failure to bring forklift accidents.
(2) the failure of the alarm caused by accidents.
(3) because the operator is not in accordance with relevant provisions of the potential safety incidents.
(4) other reasons caused accidents.

Truck speeding alarm system technology necessary in the practical application

First, why should a forklift alarms? Forklift alarm users can bring those benefits?
   With the rapid development of modern industry, production efficiency, production safety and product quality are all of an enterprise development, and these three aspects are mutually constraints, promote each other. In order to obtain the best fit of these three areas, the company's management must invest a lot of energy and time.

High Mast Diesel Forklift

 today's modern industrial production as an important means of transport logistics, it is often due to the large crowd traveling in the factory where it's safe driving is always constrained operations in other sectors, but the company's management can not possibly supervise all the time. How to supervise transport truck factory became a kind of safe driving many companies the management of a heart disease.
    This system is developed based on this case, using today's advanced microcomputer control technology, intuitive digital display, two-speed detection, multi-level alarm control, and high-fidelity voice alarm can be set with a detection rate and voice brown-hold feature.
The role of the system comprising:
1. The role of the system characterized by:
A. When the High Mast Diesel Forklift driver to preset speeds approaching exercise, the alarm will be in the form of a flashing warning light to remind forklift driver.
B. When the forklift driver to exceed a preset speed exercise, in the form of a reminder alarm will sound forklift driver.
      "Speeding, please note!
C. When the truck speed to preset speed, the alarm had just disappeared.
2. The benefit of this system is that:
A. It is possible to reduce the speed of the truck due to accidents caused by excessive exercise, reduce risks of security.

B. can improve the efficiency and safety of truck drivers alertness, non-truck driver by flashing warning lights and sound to determine whether the driver speeding form.
C. using a

off road rough terrain forklift

 alarm from the weather and road work environment and limit the impact.
D. installation quick and easy.
E. repair and maintenance easy.

Compare electric truck maintenance costs

Today, electric cars in storage devices, becoming the darling of the times. Electric truck with a battery as a power source, a DC motor driven hydraulic power unit to enhance the ease of operation, stand-driving, high efficiency, saving time. And low noise, no pollution can be widely used in many different industries, has become the first choice for many manufacturers.

But many customers are manufacturers of electric vans routine maintenance and upkeep worried, worried that the high cost of repair and replacement of parts, maintenance is not timely issues such as the 14-year industry production maker cattle machinery company for our customers and friends to share market and electric YTO Diesel forklift manufacturers maintenance problems

Regardless of any equipment and products can not guarantee permanent quality, maintenance is necessary, thus ensuring a longer equipment life, and make greater contributions to the enterprise.

YTO Forklift: Forklift technical maintenance level

1, check the cylinder pressure or vacuum.
2. Check and adjust valve clearance.
3, check the thermostat is working properly.
4. Check the multi-valve, China rough terrain forklift cylinders, tilt cylinders, steering gear if the fuel tank and pump is working properly.
5. Check the transmission's shift work properly.
6. Check and adjust the hand, foot brake, brake pads and brake drum clearance.
7, the replacement of the oil sump, check the crankcase ventilation takeover is intact, clean oil filter and fuel filter element.
8. Check the generator and starter motor is firmly installed, and lugs are clean firm, check brushes and commutator for wear.
9. Check the fan belt tightness.
10. Check the wheel is firmly installed, meets the requirement if the tire pressure, and clear debris embedded in the tread.
11, due to maintenance work and dismantled parts, when re-assembled to conduct the truck road test.
(1) braking performance under varying degrees, there should be no deviation, hunting. On the steep slopes, after the hand brake tension, can reliably stop.
(2) to listen to the engine under acceleration, deceleration, reload or load operation, etc., there is no unusual sounds.
(3) road test some mileage, check brakes, transmission, front axle, gear pumps at the presence of overheating.
(4)

battery powered forklift

 speed is normal, with or without shaking.
12, check the diesel tank of fuel filter has blocked imports of damage, and clean or replace the filter.

Newly purchased electric forklift Cautions

Correct and reasonable for truck inspection and maintenance is key to ensuring the progress of work, electric Diesel Rough Terrain Forklift Truck be inspected before use and configuration parameters to ensure the safety and efficiency of the work truck. Hefei move Autopass Technology Development Co., Ltd. is a company specializing in providing warehousing, material handling total solution integrated manufacturer. Today, focus on what precautions to use on the new truck.
1. Check the tire pressure is in compliance with the requirements, vehicle tools and accessories are complete. The new truck during the initial period, as a result of a rough surface machining parts yet fully flat grind, shape and position of the machine after assembly, there are still some bias, with the gap and there will be a gap lubrication conditions, wear and tear to be bigger, relatively speaking, the working temperature slightly higher. The best use of electronic monitoring computer to check, if not you can go to consult the relevant company.
2, check the electrical components of the joint, lines, lighting, etc. is intact and connected. Are electrical instruments and speakers, lights to work properly, the battery fluid level is in line with the provisions of the electrolyte; the relative density of the electrolyte is in compliance with the requirements.
  3, check the various components of electric forklifts piping and connectors for damage, loose and leaking oil spills. In particular, hydraulic systems and service brake master cylinder, wheel cylinders for leakage.
  4. Check engine or electric electric forklift trucks and lubrication DC motor and control truck lubrication points for lubrication, add a little oil, gear oil and grease.
  5. Check the electric forklift fastening each mechanical couplings, especially the steering system, wheels and tires, lifting mechanism and locking devices, such as coupling bolts are tight and correct.

Forklift Performance

High Security
Forklift safety design, should be able to fully guarantee the safety of the driver, the cargo and the truck itself. High quality China rough terrain forklift safety design considerations tend to every detail, every possibility.
1. ergonomics
Ergonomics is a widely used in product design is to improve the operating environment, especially science, purpose is to reduce driver fatigue and increase operator comfort and other means, to maximize production efficiency.
Forklift design, ergonomics reflected in all aspects:
① reduce driver fatigue operation: The unique design can reduce the driver's operation of the action, making the operation more effort;
② comfort: ergonomic design allows the driver to maintain a good mood, reduce operational errors;
③ good vision: to provide for good vision battery powered forklift operation process, not only can improve efficiency, while ensuring driver safety.
2, easy maintenance
To consider whether the truck easy to maintain. All parts should be easy to replace, fault diagnosis and troubleshooting faster. High quality forklift control systems have a modular, can be directly coupled with a laptop, use diagnostic procedures to quickly find faults or modify parameter settings (such as speed).
Business before buying the truck, in addition to understanding forklift price and tonnage, but should be combined with the specific conditions and business development planning, procurement decisions after considering the strength of the truck manufacturers, reputation, service assurance and other factors. The strength of the YTO forklift supplier in addition to providing reliable service, its sales staff should have the expertise to help customers complete the model and configuration options stage.
With increasing market transparency, strengthen the forklift manufacturers of brand building, corporate purchasing behavior will become more rational, enterprises and forklift suppliers will tend to pursue a win-win situation, and establish long-term cooperative relationship of mutual trust. For yet using a forklift and material handling large enterprises, it may be necessary was used to compare the costs and the overall efficiency of manual handling and forklift now forklift price, type and function has been greatly changed, often better than the human handling selection.

Performance criteria

When integrated assessment, many companies due to the expertise and technology forklifts do not understand the quality of products often can not make a reasonable judgment. In general, the quality of the Diesel Rough Terrain Forklift Truck and its superior performance is often reflected in the high efficiency, low cost, high reliability, good ergonomic design, and convenient services, and many other aspects.
1, high efficiency
High efficiency does not only mean speed (driving, lifting, lowering speed), it also means that the operator time required to complete a work cycle is short, and can work in the whole time and always maintain this efficiency. Many factors can promote efficiency:
① low speeds, such as speed, lifting and lowering speed;
② ergonomic design of the application, reducing the number of operational actions;
③ precision operation;
④ application of ergonomic design to minimize fatigue;
⑤ good vision;
2, low-cost
When companies buy and use the gas powered forklift, the total cost required to spend each year include:
① procurement costs;
② maintenance costs;
③ energy costs;
④ labor costs;
Procurement costs will be amortized into the life of the truck. So expensive truck will last longer leaving its purchases to reduce costs.
The actual cost of maintenance and repair costs not only parts, but also to the failure rate or downtime related. Therefore, a high-quality truck, due to its low failure rate, its maintenance costs are lower.
Energy costs will vary with different power systems and forklifts different, such as electricity, diesel, liquefied petroleum gas or gasoline.
Labor costs with the number of drivers and their total monthly wages in different variations, the number of drivers will be due to the use of high efficiency and reduce

off road rough terrain forklift